Pedal Position Sensing Brake Light Switch Installation on a Carbureted 1800

May 26 R. Kwas  (updated continually) [Comments added]

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The SW-EM Pedal Position Sensing Brake Light Switch Kit (PPSBLS) in a carbureted 1800 provides greatly improved performance and reliability in Brake Light function (much faster contact closure and not requiring brake system pressure so significantly "earlier")!     [Injected 1800s have the PPSBLS standard from the factory!] 

The name and explanation should make it clear, but J Graham Coutts has providing some nice pictures of his clean footwell and installation of the kit in his Sport.  Pictures shown with his kind permission.  


The shiny metal sandwiched between, and captured by the bracket and bolts which also secure the Steering Column to Dashboard is the SS Bracket of the PPSBLS Kit.  Also note the OE foam seal around the Steering Column at the firewall, held in-place by a formed wire.  This seal, along with grommets sealing all the other firewall penetrations go a long way to keeping engine compartment hot air, noises, and smells (did I miss anything?), out of the passenger compartment.   See also (future tech article):  "Quieting Down a Vintage Volvo"

 


Looking down the Steering Column.  SS bracket is again visible, secured by the same saddle bracket with secures Steering Column to Dashboard...no new holes! 

 


Another angle, looking up the Brake Pedal Arm.  The actual switch is visible in the shadows, above.  

 


View from the Pedal back toward the Dashboard, with Pedal partially applied, so the Pedal Arm is away from the switch-plunger, giving a better view of the SS bracket and switch.

 

View from Pedal back toward the Dashboard with Pedal in the rest position: 


Switch plunger is depressed in the Pedal-at-Rest Position, so contact is open.  Contact closes with minimal Pedal movement from that, and long before any pressure comes up in the hydraulic brake system, which is what the older pressure sensing Brake Light Sw was monitoring and closing the contact based on.  It should be clear that the Brake Lights come ON much earlier with this arrangement...that's GOOD!

 

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Reference Information: 

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External material sources are attributed.  Otherwise, this article is Copyright © 2026.  Ronald Kwas.   The term Volvo, and names of other suppliers shown here are used for reference only.  I have no affiliation with any of these companies other than to keep their products working for me, help other enthusiasts do the same, and also present my highly opinionated results of the use of their products here.  The information presented comes from my own experience and carefully considered opinion (and fruitful little gray cells), and can be used (or not!), or ridiculed and laughed at, or worshipped, at the readers discretion.  As with any recipe, your results may vary, and you are, and will always be, in charge of your own knuckles, and future! 

You are welcome to use the information here in good health, and for your own non-commercial purposes, but if you reprint or otherwise republish this article, you must give credit to the author or link back to the SWEM site as the source.  If you don’t, you’re just a lazy, scum sucking plagiarist, and the Boston Globe or maybe Harvard wants you!  As always, if you can supply corrections, or additional objective information or experience, I will always consider it, and consider working it into the next revision of this article...along with likely the unique metaphor and probably (likely) wise-a** comment, if I can possibly work it in!. 

 

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